Success!

With the bigger motor I can run the wall at 15 feet per. minute (fpm) with no problem, without a climber on the wall. I might be able to go faster but I haven’t tried it yet. I guess having tripled the available torque was a safe bet.

15 fpm is a quick but not a super fast climbing pace. For the endurance and interval workouts I have tried so far it is certainly fast enough. I will play with it and post an update when I find out what its top speed is.

I made up a simple plywood bracket and hung all the power supply and driver, off the gear box. This kept all the wiring nice and tight. You just have one power cable and one control cable running up to the bundle of stuff up top. It would also make things easy to enclose if you wanted to make a weather resistant version. For now the controller is sitting on a paint can next to the wall but I will be building a bracket to put it up around face level.

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My bundle of electronics at the top of the wall. Not pretty but entirely functional and it definitely could have been worse.

 

And here is a video of me climbing the wall at 14 fpm. It starts slow and ramps up to full speed by about 20 seconds into the video.

Electrical/Software Design

My new, massive NEMA 34 motor and driver arrived in the mail a little while back. This thing is going to have enough torque to drive the wall no matter how much drag there is in the tracks! (3x current motor)

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New motor and driver setup

I was going to build a simple tone generator circuit with a 555 timer and a big control knob to adjust the speed. Using the rough design below.

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Basic wall controller circuit. Scribbled out on the back of some other work.

But while I was digging parts for this circuit out of my junk electronics box I came across my old handyboard. I built this thing more than a decade ago and have hardly used it, but as the name implies it is actually handy…. or it should be.

I started programming it to control my treadwall and found I wanted a little more functionality than it normally offers. So I wasted two weeks trying to adjust the timer output from a non-standard pin. ugh. But it is now set up how I would like and ready to go. Just not as handy as it could have been.

Right now the available menus look like this:

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I did add a big control knob for adjusting speed and other options as an additional means of user interface as well as using the start and stop buttons on the handyboard. I will likely add another button too, cause it feels like it needs it.

I am thinking I will add a motor to adjust the angle of the wall in the future. At which point it will be really cool to add workout modes that adjust the wall angle automatically.

I would love to hear ideas for additional workout modes. Please comment with suggestions! Include ideas for workouts that change wall angle if you have any.